Will hoist operators be replaced by AI?

Updated

Hoist operators score 13 of 100 for AI exposure. 81% of their task time still needs a person. AI speeds up the other 19%.

  • 19% AI helps
  • 81% Needs a person
130100

Low exposure

Lower than 92% of the 923 occupations we scored.

Task by task

We graded 13 tasks, listed here from most to least exposed. AI can't do any of them end to end yet. It speeds up 2 and leaves 11 to people.

TaskAI exposure
Select loads or materials according to weight and size specifications. Load weight and size checks against manifests could be software-assisted.30% AI helps
Observe equipment gauges and indicators and hand signals of other workers to verify load positions or depths. Sensor and gauge readings could be monitored or logged by software.22% AI helps
Move levers, pedals, and throttles to stop, start, and regulate speeds of hoist or winch drums in response to hand, bell, buzzer, telephone, loud-speaker, or whistle signals, or by observing dial indicators or cable marks. Physical lever and pedal control of drum speed.10% Needs a person
Signal and assist other workers loading or unloading materials. In-person signaling and assisting crew during loading.10% Needs a person
Start engines of hoists or winches and use levers and pedals to wind or unwind cable on drums. Starting engines and operating winch controls physically.8% Needs a person
Operate compressed air, diesel, electric, gasoline, or steam-driven hoists or winches to control movement of cableways, cages, derricks, draglines, loaders, railcars, or skips. Hands-on operation of heavy hoisting equipment.8% Needs a person
Repair, maintain, and adjust equipment, using hand tools. Hands-on repair and adjustment with hand tools.8% Needs a person
Move or reposition hoists, winches, loads and materials, manually or using equipment and machines such as trucks, cars, and hand trucks. Physically moving hoists, loads, and trucks on site.5% Needs a person
Apply hand or foot brakes and move levers to lock hoists or winches. Physically applying brakes and locking hoist levers.5% Needs a person
Tend auxiliary equipment, such as jacks, slings, cables, or stop blocks, to facilitate moving items or materials for further processing. Physically tending slings, jacks, cables, and stop blocks.5% Needs a person
Show the other 3 tasks
TaskAI exposure
Attach, fasten, and disconnect cables or lines to loads, materials, and equipment, using hand tools. Hand tool rigging of cables to loads on site.4% Needs a person
Oil winch drums so that cables will wind smoothly. Physical oiling of winch drums.3% Needs a person
Climb ladders to position and set up vehicle-mounted derricks. Climbing ladders to set up vehicle-mounted derricks.2% Needs a person

How hoist operators compare

All occupations (923)

Transportation and material moving (52)

Hoist operators score 13, marked by the dark line. Each dot is a score, darker where more occupations share it. The short marks show the averages, 37 for all occupations and 25 for transportation and material moving.

Pay and outlook in the US

Median pay
$56,450 a year, May 2025
People employed
2,600 in the US, May 2025
Projected change in jobs
+0.2% from 2024 to 2034

Skills to build

  • Log load weights and sling ratings in Microsoft Excel
  • Write lift plans and shift logs in Microsoft Word
  • Signal crews manually during loading and unloading
  • Hand-rig cables and slings to loads on site
  • Hold NCCCO Signalperson certification for crane work
  • Check gauges and cable marks for drum position by sight

Safer roles nearby

5 related occupations with lower scores.

Questions about hoist operators and AI

Will AI replace hoist operators?

Partly. About 1 in 10 working hours go to tasks AI can already do, mostly checking load weights against manifests and logging gauge readings. Operating drum controls, signaling crews, and rigging cables stay with people because they need a person physically on site.

Which hoist operator tasks can AI take over?

Selecting loads by weight and size scores 30 on exposure, the highest in this job, since manifests and load specifications can be checked by software. Monitoring gauges and indicators scores 22, since sensor readings can be logged automatically in Microsoft Excel.

Which tasks stay with hoist operators?

Moving levers, pedals, and throttles to control drum speed scores 10 on exposure, so that control stays in human hands. Signaling crews during loading also scores 10, and hand rigging of cables to loads scores 4, since each needs a person on the load.

How can hoist operators stay valuable?

Get NCCCO Signalperson certification and keep hands on drum controls, rigging, and signaling. Log load weights and gauge readings in Microsoft Excel, then write shift reports in Microsoft Word so supervisors can check every lift. Those steps keep the physical work and the records in your hands.

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